Commissioning
Project Summary
Carry out equipment maintenance, component replacements, and full-load test runs on the steam turbine power generation system to restore the unit to its optimal operating condition, enhance equipment reliability, and reduce the risk of unexpected shutdowns.
Project Overview
Service recipient: Zhongtai Resources Taoyuan Plant
Scope of Services: Inspection of steam turbine generators, pure water systems, and turbine oil filtration equipment; replacement of components; system calibration; full-load test run.
Project location: Taoyuan, Taiwan
Project Challenges
Steam turbine power generation systems are subjected to high-load operating environments over the long term, and the equipment’s overall performance is readily affected by component wear, system aging, and deviations in operating parameters.
In the event of unplanned downtime, not only are maintenance costs increased, but production-line operations may also be affected; therefore, comprehensive inspection and performance verification are necessary to ensure the equipment is restored to stable operation.
Solution
The Zhenyi technical team was deployed on-site at the plant to conduct comprehensive inspections of the steam turbine
generator, the pure water system, and the turbine oil filtration equipment; based on equipment condition, they completed component replacements, system maintenance, and parameter adjustments, and subsequently completed functional verification of the UPS power supply system, the DCS control system, and the overall equipment.
Upon completion of maintenance, then conduct a full-load test run to comprehensively confirm the unit’s operational stability and various performance indicators.
Project Outcomes
After completion of equipment maintenance and a full-load test run, the steam turbine power generation system resumed stable operation, all performance parameters meet production requirements, effectively reducing the risk of equipment failure and downtime, and enhancing the reliability of the plant’s power supply.
This project also demonstrated Zhenyi’s integrated capabilities in the maintenance of industrial power generation equipment, system calibration and on-site technical services, continuously deepening its long-term cooperative relationships with clients.
Project Photographs & Video
